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What do I need to use to drill into a car's chassis?

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So my steel drillbits aren't working on my steel car.. hmm... what a surprise. I feel stupid. Is my drill too weak or is there another type of drillbit I can find easily to use that will work? posted by  Enigmatic42

Actually I got it to drill, just used a smaller drillbit, but the problem now is i cant manually screw in the screws, they just strip themselves and dont get any grip into the hole. is it only possible to use a power tool to screw in self-tapping screws? posted by  Enigmatic42

self tapping screws usually don't need a predrilled hole, just use a power drill to put them in. If it doesn't want to go in, you can drill a small hole first, but if you don't let the screw make the hole the right size it won't hold as well, and will probably strip
edit: it depends on what kind of self tapping screws, I assumed it was the kind that have like a little drill bit on the end. posted by  dvdrose18

So i guess my big issue is that my drills only work with drillbits, and dont have screw attachments. shoot. posted by  Enigmatic42

if you can put it in with a screw driver the hole is probably too big. however, I have used a ratchet and socket to put in some hex head self-tappers, so it can be done. What are you trying to attach to what? posted by  dvdrose18

Check out your hardware store, and grab a set of these:
http://shop1.actinicexpress.co.uk/shops/Jandsfasteners/images/catalog/32l-6 .jpg

You can put them in most drill. posted by  chris_knows

trying to put in some brackets with self-tapping screws for underglow, drilling went decently but the real issue of manually screwing in the screws is still there. I was considering going out and buying an electric screwdriver to do the job, or maybe just getting some wire ties but i'm a little concerned that wont be good enough for the tubes. posted by  Enigmatic42

those would work except the place where it holes drill bits is circular, unless they make screw-head attachments in circular form? posted by  Enigmatic42

electric screw drivers aren't any good for drilling holes, and are only tolerable for putting in self tappers. A power drill with a few screw bits is a much better and much more useful tool. mind you more expensive, but it might be worth the extra cash. cordless are handy if you regularly use them in places without an outlet, but the batteries have an odd tendency to be dead when you go to use them. posted by  dvdrose18

I haven't seen any...Doesn't your drill have the three sides that come together to clamp the bit? It will work with those. posted by  chris_knows

most drills have a chuck that looks like this: http://www.mikestools.com/images/products/sherline-3073.gif
they usually have 3 points of contact with said drill bit. this is also good for hex head bits like chris_knows posted, it clamps on 3 of the 6 sides posted by  dvdrose18

thanks for all your help, i think im just going to get my dad to buy me an electric screwdriver. while it is a 3 -pronged attachment for the drill bits, it really is circular so im afraid it would slip, its not like 3 points of contact(like the one in the picture.)

two last questions though, when I drill into the underside of my car, as long as it is a large metal plate or bar, there should be no problem drilling into it right?
Also I need to drill into my dashboard in order to put the switch in, but looking under the hood I dont see any places where the dashboard meets, it seems theres a foot or two separating them, so how would I get the wires to get into the dashboard, through it, and near the battery? posted by  Enigmatic42

Either you have some kind of chuck that i have never seen before, or i am a complete idiot, or you should have no problem putting a screw attachment in it. Does you dad know anything about power tools? see if he can help you out.


Drilling a small hole in the frame or even through the floor or similar for wires or screws to go through is no problem, but there are a few things to remember.
1. Always know what is on the other side of what you are drilling. it is not fun to hit wires, fuel lines or snag carpet that you didn't know was there.
2. never drill close to said fuel line or wires.
3. never drill into anything that moves. if you put a screw through your axle, not nice things can happen when you drive away.
4. keep heat sensitive components far away from the exhaust system. melted wires are not fun.
5. never drill through support brackets.
edit: 6. remember many small holes is just as bad as one big hole


It may be necessary to take the dash out. If there are airbags, or you are not sure if there are airbags, this should only be done if you know exactly what you are doing. A Haynes or similar repair manual can be very helpful for these types of things. posted by  dvdrose18

Alright so I just bought a power tool screwdriver, set it to maximum torque, and failed to have any dent in the metal... what? (by the way the electric drill we had before was 40 years old so its probably for the better that its now not used) After using my steel drillbit to make a hole(my dad's pissed because he believes its going to ruin it for the next drill) in the chassis, and attempting to use the power tool on that hole, i'm about to give up on screws completely.

Unless I'm missing something terribly important or being very stupid, I'm incredibly confused about how this is going to happen. It seems impossible at this stage to figure out a way to screw it in. We did not buy the most expensive screwdriver, maybe thats the problem but it seemed a little unnecessary considering it had settings for drilling into masonry.(called an impact driver?)

So I guess my overall question is now, am I using a wrong type of screw? Are these screws not self-tapping as advertised and without that I can't screw it in? Why does this task seem so easy to everyone else except in practice?

thanks posted by  Enigmatic42

do your screws look like this?
http://www.global-b2b-network.com/direct/dbimage/50202465/Pan_Head_Self_Tap ping_and_Self_Drilling_Screw.jpg
or like this?
http://www.duratrax.com/parts/dtxq5025.jpg

for the second option you will probably have to drill a small hole first, start small and slowly work larger, but not too large or you will strip the screw. Drill slowly, and don't push too hard or you will burn up your bit. a lubricant spray may also help. posted by  dvdrose18

uh oh, they look like the 2nd option. If they were the first option however, how would that help? It looks like you first have to slam the screw into the hole? or does it assume you've already drilled a hole in, and then screw. so BOTH options I would have to drill first you're saying? posted by  Enigmatic42

The first one has like a little drill bit on the end, so it drills the perfect size hole, so no pre-drilling is necessary.
The second ones I have only ever used for sheet metal, so I don't know how easy they go into something thick. Do you have good drill bits? start with a small one, like 5/64 inch or 3/32 inch. Don't push excessively hard or you might snap the but off. Don't run the drill too fast, or you will dull the bit. a shot of WD-40 will help keep the bit cool. If you run the drill too fast, the bit gets hot and will dull faster. Once you have the small hole all the way through, move to the next larger size, and work your way up, just be sure you don't go too large for your screw. If you Google the size of your screw, you could probably find the right size hole to drill. (or someone else here might be able to tell you if you are patient) posted by  dvdrose18

hmm so pretty much it seems if i went out and bought those 1st option screws, i'd be set and it would be much easier? what exactly are those called? posted by  Enigmatic42

I've always known them as self tapping screws, but they might be more properly known as self drilling screws. really don't know.
Don't know where you are located but here are some links:
lowes (http://www.lowes.com/lowes/lkn?action=productDetail&productId=59181-37672- 35158&lpage=none)
Home Depot (http://www.homedepot.com/webapp/wcs/stores/servlet/ProductDisplay?storeId= 10051&langId=-1&catalogId=10053&productId=100431418&N=10000003+501647+90401 )
Grainger (http://www.grainger.com/Grainger/items/2DU93) posted by  dvdrose18

Thanks, everything seems to be working with these self-tapping screws, unlike the crappy wood screws that came with the kit... only problem is the electric screwdriver i bought today is now broken. great. posted by  Enigmatic42

how did you break it, please tell:laughing:
I always thought those things were cheep, only meant for hanging pictures or maybe occasionally assembling furniture from Ikea. posted by  dvdrose18

well I was underneath my car, with about an inch between my nose and my catalytic converter and i tried drilling the 7th screw in, and it wouldnt start. 50 wasted dollars. my friend had another though, so we finished it after 7 hours woooh! it was exhausting and frustrating but its done. the only problem was that i put the tubes a little too far low/out so you can see them if you walk maybe 30 feet away posted by  Enigmatic42